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Saturday, December 10, 2022

Different Types of Bearings (PDF & Charts, Pics) - Download PDF Free

The Ultimate Guide to Different Types of Bearings


Bearings are a crucial component of many types of machinery and exist in a variety of forms and shapes. They can be defined as a component that permits only a specific type of motion in a system that may be under static or dynamic loading. When two metal parts come in contact inside a machine, a large amount of friction is produced, and this can lead to the wear and tear of the material in time.

A bearing is a mechanical component that helps a rotating assembly move smoothly. As a result, the bearing permits one element to rotate relative to another. Bearings are high-precision elements that enable equipment to move at various speeds while efficiently transferring significant weights. A bearing is an important Product for industrial applications.

Different types of bearings are available from a variety of Suppliers and Companies, as well as various manufacturers and distributors.

Bearings reduce friction and facilitate movement by having two surfaces that roll over each other. This article will take a closer look at different types of bearings. Follow this new blog to find out more about different types of bearings and their applications.

Different Types of Bearings

Based on design

  1. Plain Bearings

  • Spherical Plain Bearings
  • Rod End Bearings
  • Bushings
  • Two-piece Plain Bearings

  • Rolling-element Bearings
  • Ball bearings

  • Deep-Groove Ball Bearings
  • Angular Contact Ball Bearings
  • Self-Aligning Ball Bearings
  • Thrust Ball Bearings

  • Roller Bearings

  • Spherical Roller Bearings
  • Cylindrical Roller Bearings
  • Tapered Roller Bearings
  • Needle Roller Bearings

  • Jewel Bearings
  • Fluid Bearings

  • Hydrodynamic Bearings
  • Hydrostatic Bearings

  • Magnetic Bearings

  • Active Magnetic Bearings
  • Passive Magnetic Bearing

  • Flexure Bearings

Based on the direction of the load

  • Radial Bearings
  • Thrust Bearings
  • Linear Bearings
Bearings can be classified based on different criteria, such as design and operating mode, allowed motion, or direction of load. From a design perspective, the classification of bearings is as follows.

Plain Bearings:

Also referred to as bushes, bushings, or sleeve bearings, these are the simplest type of bearings. With a cylindrical shape and no moving parts, they are usually used in machines with a rotating or sliding shaft component. Plain bearings can be made of metal or plastic and can use a lubricant-like oil or graphite for reducing the friction between the shaft and the hole it rotates in. Typically, they are used for sliding, rotation, oscillating or reciprocating motion. Plain bearings are further classified into the following sub-types:

Spherical Plain Bearings

Spherical plain bearings are types of bearings that have an inner ring with a convex outside surface and an outer ring with a concave inside surface. The two rings are mounted together, so there are no rolling elements in between. However, depending on the materials used for the rings, a layer of coating made of chromium, PTFE, or phosphate can be applied for reducing the wear. In some designs, seals can be added to reduce contamination and extend the bearing life.

Spherical plain bearings are suitable for applications where alignment movements between the shaft and housing have to be accommodated. When they can withstand heavy loads and shocks, they are also referred to as heavy-duty spherical plain bearings.

Rod End Bearings

Rod end bearings also referred to as Rose joints, consist of an eye-shaped head with an integral shank, which is used as housing for a spherical plain bearing. The internal thread is usually left- or ring-hand female, while the external thread is male.

The bearing is fixed inside the housing, so unlike spherical plain bearings, which offer misalignment capabilities, rod ends don’t have this characteristic. They are, however, very easy to mount, provide a compact and lightweight design, and are a good alternative to a conventional housing element. Rod end bearings are often used in control rods, mechanisms, and linkages, being easy to integrate into various applications.



Bushings:

The most common type of plain bearing is the bushing or bush, which is an independent element inserted into a housing to provide a supporting surface. The shape is usually cylindrical, the standard configurations being the sleeve bearing and the flanged bearing. Sleeve bearings have straight inside and outside surfaces and equal diameters, while the flanged ones have a flange at one end that is used for locating the element in an assembly, and sometimes also for covering the mounting holes and securing the bearing in place.

A particular type of bushing is self-lubricating bushing, in which a solid lubricating film is created inside the bearing through the transfer of a small amount of surface material. This happens in the initial run-in period of the bearing, but the amount of material transferred is small enough to not interfere with the functioning and load-handling properties of the bearing.

Two-piece Plain Bearings

Also referred to as full bearings, two-piece plain bearings are used in industrial machinery where larger diameters are required, such as crankshaft bearings. They are made of two parts called shells, which are kept in place using different mechanisms.

If the shells are large and thick, a button stop or a dowel pin can be used for locating them. The button stop is screwed on the housing, and the dowel pin links the two shells together. Another possibility is to use a tab on the parting line edge that correlates with a notch in the housing, to prevent the movement of the shells after installation.

Rolling-element Bearings

Rolling-element bearings are also called anti-friction bearings, as they have lower friction and reduced lubrication requirements compared to plain bearings. Their role is to support and guide rotating and oscillating machine elements, such as shafts, wheels, or axels, and to transfer loads between the different components of an assembly.

They come in standard sizes, are easy to replace, and cost-effective. By minimizing friction and enabling high rotational speeds, these bearings reduce heat and energy consumption, leading to more efficient processes. Rolling-element bearings fall into two main categories: Ball bearings and roller bearings.

Ball Bearings

Ball bearings are probably the most common type of bearings that utilize balls as the rolling elements. They are characterized by point contact between the balls and the raceways. 

As a rule, ball bearings rotate very quickly but cannot support substantial loads, so if the bearing is overloaded, the balls can deform or squish, ruining the bearing.


Ball bearings are used in a variety of applications, from simpler devices like skateboards to complex machines or engines including electric motors and generators, pumps and compressors, blowers, fans, gearboxes and drives, turbines, farm machinery, conveying systems, oil field machinery, robotics, industrial valves and so on. Ball bearings are further classified into the following sub-types:
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Deep-Groove Ball Bearings

The most commonly used types of ball bearings are Deep-Groove Ball Bearings. Thanks to their simple design, they are easy to maintain and not as sensitive to operating conditions thus are used in a wide range of different applications.

Deep groove ball bearings are robust in operation and require little maintenance. In addition to radial forces, they can accommodate radial loads and axial loads in both directions. Their low torque also makes them suitable for high speeds. These ball bearings are available as open-type bearings that allow for easy lubrication but have the disadvantage that the balls can collect dust.


Angular Contact Ball Bearings

Angular Contact Ball Bearings are characterized by a contact angle. This means that forces are transferred from one raceway to the other at a particular angle.

Angular contact ball bearings are therefore suitable for combined loads, where high axial forces have to be transferred in addition to radial forces.

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Angular contact bearings can come in different design styles, with seals or shielding. These serve not only as protection from contamination but also as retainers for lubricants. These bearings can be made from stainless steel, ceramic hybrid materials, or plastic, and may be plated with chrome, cadmium, or other materials. Also, they can be pre-lubricated, re-lubricated, or can feature solid lubrication.

Self-Aligning Ball Bearings

Self-Aligning Ball Bearings are types of bearings that include a double row of balls guided by a cage and double row inner ring raceway but have the special feature of a continuous spherical outer ring raceway allowing the inner ring/ball complement to swivel within the outer ring. This is what enables a degree of self-alignment in the application.

This type of bearing is recommended when the alignment of the shaft and the housing (misalignment) are a problem and the shaft could deflect. Self-aligning ball bearings are most suitable for absorbing radial forces.

Thrust Ball Bearings

Thrust Ball Bearings consist of two bearing discs with raceways for the balls.

Thrust ball bearings were developed solely for absorbing axial forces in one direction, meaning they can locate the shaft axially in one direction.

Roller Bearings

Roller Bearings are types of bearings characterized by line contact. Line contact offers a higher load rating than ball bearings of the same size; however, the speed ability is lower than a ball-bearing due to the increased friction of a contact line. Roller bearings are further classified into the following subtypes:

Spherical Roller Bearings

Spherical Roller Bearings are very robust and work on the same principle as Self-aligning bearings with the exception that they use spherical rollers instead of ball rollers allowing higher loads to be supported. This can compensate for misalignments between the shaft and the housing.

Spherical roller bearings are suitable for absorbing high radial loads and moderate axial loads. They are typically used in applications like gearboxes, pumps, mechanical fans and blowers, wind turbines, marine propulsion and offshore drilling, mining and construction equipment, etc.

Cylindrical Roller Bearings

Cylindrical Roller Bearings use line contact between the rolling elements and the raceways, which optimizes the distribution of stress factors at the point of contact. These roller bearings are engineered to withstand heavy radial loads and moderate thrust loads, and they contain cylindrically-shaped rollers designed to reduce stress concentrations. Depending on the design, they may also be able to transmit limited amounts of axial loads.

Cylindrical roller bearings are often used in industries like petroleum production, power generation, mining, construction equipment, gears and drives, electric motors, blowers, fans, as well as pumps, machine tools, and rolling mills.

Tapered Roller Bearings

Tapered Roller Bearings have tapered raceways in the inner and outer rings with conical rollers arranged between them. Due to the contact angle, tapered roller bearings can absorb high radial and axial forces in one direction.

Tapered roller bearings are often combined in pairs to support axial forces in both directions.

Needle Roller Bearings

Needle Roller Bearings are a special type of cylindrical roller bearing which contain long, thin rolling elements, known as needle rollers. The ratio of diameter to length is between 1:3 and 1:10.

Needle roller bearings have a high load rating and are only suitable for radial forces. If space is constricted, needle bearings can be a good solution.

The smallest and lightest of the roller bearing family, needle roller bearings are widely used in the automotive industry, in components such as compressors, transmissions, rocker arm pivots, or pumps. These bearings are also commonly used in agricultural applications and construction equipment, in portable power tools, and in domestic appliances.

Jewel Bearings

Jewel Bearing is a plain bearing in which a metal spindle turns in a jewel-lined pivot hole. The hole is typically shaped like a torus and is slightly larger than the shaft diameter. The jewel material is usually synthetic sapphire or ruby. Jewel bearings are used in precision instruments where low friction, long life, and dimensional accuracy are important such as mechanical watches.



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3 comments:

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    ReplyDelete
  2. Thanks for sharing that information with me. I appreciate your willingness to share high precision spindle bearings so much knowledge with us. Keep up the good work.

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